9/14/2020 8:03 AM
Edited Date/Time: 9/14/2020 8:09 AM
There is a solution to this. I'll explain what causes it and how to remedy it below.
This is a common problem with cheaply manufactured or damaged frames.
I've dealt with this 3x already and tested with used bearings, brand new ones, used frames, brand new ones etc and solved it on each one.
Firstly, Your bearing and shell is designed and supposed to fit snug and tight but not that it makes the bearings stop turning smooth and you literally can't get the bearing in without UNREASONABLE force. (Reasonable being that it should move at least a bit every time you give it a smart whack with a hammer). If it's not moving or your bearings are starting to seize, it's due to one of the reasons below.
1. The bb shell is slightly ovalized or "out of round" due to impact from use, or warping from overheating during the welding process. (Ever see frames advertise that the bb is "post weld machined")? This is because sometimes with thinner shells or large heating zones the metal can actually warp and go out of round so they machine it internally back to a perfect circle afterwards, to make sure the bearing has a smooth fit. (Check youtube for videos on now they do this).
2. The bb shell was not machined precisely. Possibly because they bought it premade from a cheap supplier with poor quality control or due to inexperienced folks working on the the in-house production, or just having the tolerance too tight when they machine it out.
In either case the solution is to "machine out" your BB shell.
Check which side of the shell the bearing is "grabbing on" the most by putting it in just a bit. Take some 220 grit sandpaper, put some gloves on, and start sanding the area inside your shell (especially where its grabbing most) to remove a bit of the metal. (Remember you're eating away the metal so its gonna be a bit tedious and might take some time so mentally prepare for that).
Test the fit, if it's starting to go in easier, finish it up with 320 then 600 then 1000 grit sandpaper to smooth it out, then go over your bearings surface with the 600 grit too to smooth everything together. That's it. Just grind out the metal, smooth it out, grease it well and you should be good to go.
I've done this already 3x and had success with each. Just remember to not overdo it or it'll end up loose.